Aug
28
What ws the Iron Duke?

Though technically a Pontiac engine, the Iron Duke found a place under the hood of dozens of non-Pontiac models.

The Chevrolet Vega was meant to be a technical and efficiency tour de force. The good-looking, lightweight little car featured a number of cutting-edge features, and was positioned to prove that the Bow-Tie Brand—and on a broader scale General Motors—was in a position to take on the low-cost and fuel-efficient imports that were starting to show up in dealerships at the beginning of the Seventies.

What was the Iron Duke?

The Vega debuted for 1971, and was a sales success, this despite a series of well-reported glitches, most of which were related to the engine’s aluminum block.

Tech IV

The Iron Duke was rebranded the Tech IV for 1982, when the engine was fuel injected and equipped with a vibration-reducing balance shaft.

At a time when only a small percentage of new-car shoppers worried much about fuel economy or vehicle operating costs, the Vega worked as a halo car of sorts, probably not contributing much to the corporate bottom line, but hopefully casting the carmaker in a “green” light, and possibly luring a few younger buyers under the corporate umbrella.

Then, late in 1973, a funny thing happened. In a political move with profound global impact, the Organization of Petroleum Exporting Countries (OPEC) partially closed the valve on oil shipments to a number of countries, including the U.S.

The global per-barrel price of oil shot up almost instantly from $3 to $12. Though fuel prices would stabilize in the months that followed, they did not return to their previous lows. Many Americans, traumatized by the experience—which included waiting lines to purchase gas and limits on the total amount of petrol that could be obtained—began thinking about fuel efficiency for the first time.

By 1975, American makers had made 6-cylinder engines available in vehicles that until then had only been available with V8 power. Car ads that had previously focused on price and performance were now focusing on EPA fuel-economy ratings. Most importantly, carmakers were reconsidering the next generations of their product offerings, with an eye towards reducing mass and employing smaller engines.

At this time General Motors engineers set to work on a new 4-cylinder engine. As the unit in the Vega had proven problematic and somewhat pricey to build, GM looked to created a stout, fuel-efficient no-frills engine that would be cheap to build and flexible enough to see duty in a wide range of applications.

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The result was an engine that came to be known as the “Iron Duke.” The iron reference possibly emphasized that this GM 4-cylinder powerplant was not aluminum.

Production of the Duke began in 1977. Displacing 2.5-liters (or litres, as GM briefly noted), the simple overhead-valve engine featured an iron block and head, a relatively short stroke, and was initially carbureted.

Pontiac produced the Iron Duke, as at the time GM engines were still allocated to specific divisions, though the mill would quickly end up under the hoods of vehicles of other brands, and other companies.

The first engines were dubbed LS6, LS8, and LX6, and were designed for rear-drive vehicles, and varied slightly depending on application. Early installations included:

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  • 1977 Pontiac Astre

    The 1977 Pontiac Astre was one of the first vehicles to be equipped with an Iron Duke.

    1977             Pontiac Astre

  • 1977–1979  Pontiac Phoenix
  • 1977–1980 Pontiac Sunbird
  • 1978–1980 Chevrolet Monza, Oldsmobile Starfire
  • 1980–1982 AMC Concord and Spirit
  • 1980–1983 Jeep CJ-5 and CJ-7
  • 1981-1983 Jeep CJ-8 (Scrambler)

 

For 1980, a front-drive-compatible version of the engine dubbed LX8 was introduced. Updated with a cross-flow cylinder head, the powerplant became the base engine for all of GM’s new X-Car front-drive compacts. A few applications:

  •  1980-1981 Oldsmobile Omega, Pontiac Phoenix
  • 1980-1981 Buick Skylark, Chevrolet Citation

 

For 1982, the Iron Duke entered the high-tech era, and became one of General Motors’s first electronically fuel-injected powerplants. This update came with a bump in compression ratio as well a vibration-reducing balance shaft. Marketing types at the General celebrated the engine’s improvements by rebranding the motor Tech IV. The “IV” saw immediate action in these rides:

1980 AMC Concord

The Concord was one of the AMC models the Iron Duke began appearing in for the 1980 model year.

  • 1982-1984 Oldsmobile Omega, Pontiac Phoenix
  • 1982-1985 Buick Skylark, Chevrolet Citation

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Most of the other vehicles in which the Iron Duke/Tech IV saw action:

  • 1981–1983 AMC Eagle
  • 1982–1985 Chevrolet Camaro, Pontiac Firebird
  • 1982–1989 Chevrolet Celebrity
  • 1982–1991 Pontiac 6000
  • 1982–1992 Buick Century, Oldsmobile Cutlass Ciera
  • 1984–1988 Pontiac Fiero
  • 1985–1987 Chevrolet S-10 Blazer, GMC S-15 Jimmy
  • 1985–1993 Chevrolet S-10, GMC S-15/Sonoma
  • 1985–1990 Chevrolet Astro, GMC Safari
  • 1985–1987 Buick Somerset
  • 1985–1991 Pontiac Grand Am, Oldsmobile Cutlass Calais
  • 1986–1991 Buick Skylark
  • 1987–1994 Grumman LLV (for the Post Office)
  • 1990–1992 Chevrolet Lumina

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Pontiac Fiero

The Pontiac Fiero would be the only mid-engine vehicle in which the Iron Duke (then Tech IV) would be installed.

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Over its lifetime, the Iron Duke produced as little as 87 horsepower (Pontiac Astre, for one) and as much as 92 horsepower (Pontiac Fiero).

Though largely unloved, the Iron Duke was mostly regarded as reliable, and did indeed return solid fuel-economy numbers. A 1984 Consumer Guide evaluation of the Chevrolet Citation equipped with an Iron Duke and a 4-speed manual transmission saw 26.0 mpg, decent mileage, especially given that that figure also included performance testing.

Although an exact figure would be difficult to calculate, the sheer volume of vehicles into which an Iron Duke was installed is staggering. This author very loosely estimates total Duke production to be between 3.8 and 4.2 million units.

The Iron Duke was born of political adversity and shouldered the burden of being a low-frills base engine. Most of the folks who owned a car with a Duke under the hood likely can’t tell you a thing about the engine—unless, maybe, they recall seeing decent fuel economy. In this way, the Iron Duke/Tech IV was not unlike off-brand catsup or cheap pizza. We may not love the stuff, but we’re still pretty glad it was there.

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